It also uses the same threeport base valve and mid valve on the right leg. Ktm motorcycle manuals and literature exc repair, ktm motorcycle shocks. Ktm wp rear suspension, 5018 pds 2003 service manual. Workshop manual 3612 4681 bavp 2 shock absorber 36124681bavp 022002 introduction general notice pay attention to the following notes, when you are working with wp suspension products as described in this workshop manual. Ktm wp rear suspension service repair workshop manual. Below are a few of the shortcomings, as we see them. White fork lift ma30 ma50 parts operation maintenance manual. There are instructions for installing a telescopic needle swcn series as well. Wp suspension manual pds mx shock absorber ktm motorcycles sale.
How to build a ktm250300 mule with a wp trax shock duration. The front suspension was a wp usd while the rear was equiped with a wp xplor pds shock absorber. The high quality and fully adjustable wp xplro pro 6746 shock absorber for the ktm 790 adventure r has been developed based on the unrivalled experience from our time in rally competition. Ktm wp pds 2003 5018 repair manual ktm wp fork sxs manual ktm wp suspension settings guide ktm wp spring rate chartvia. Wp pds shock rebuild links to gold valve installation wp progressive damping system pds shocks are found on many ktm and husabergs since 1999. We carry street bikes, dirt bikes, scooters, and side by sides from many manufacturers such as specialized ebikes, ducati, suzuki, kawasaki, honda, honda power equipment, plaggio, yamaha, and vespa. Xplor pro 7548 wp suspension repair manual 48mm wp fork. Ktm wp fork shock suspension 5018 43 5060 4681 3612 service.
Regular you need next to the general equipment, the special tools of wp suspension. A perfect match for the wp xplor 43 fork, the wp xplor shock absorber provides 260 mm of wheel travel. Linkage has been added to the xc and sx models and the rear shock on the pds equipped exc and xcw models has been revised several times. Each fork can be finetuned to meet the special requirements of each individual customer. This mxma 4800 cone valve service workshop manual assumes that the necessary special wp tools and wp workplace and workshop equipment are. The wp xplor 48 uses a 12mm damper rod, 23mm cartridge tube and 28mm base valve, just like the previous opencartridge fork. To accomplish this they have a second valving piston and a metering needle. New wp xplor pds rear suspension is more progressive and is lighter. Service repair workshop manual suspension service repair workshop manual and numerous book collections from fictions to scientific research in any way. Get free ktm wp 48 fork manual 2015 almost limitless damping performance due to a unique valving system.
New wp xplor 48 upsidedown split front fork has outstanding damping characteristics and better bottoming resistance with less weight. Jun 16, 2020 ktm duke 790 repair manual 2018 download repair manual 2018 fit models. Ktm wp rear suspension service repair workshop manual thank you very much for reading ktm wp rear suspension service repair workshop manual. Wp progressive damping system pds shocks are found on many ktm and husabergs since 1999. In a design typical of ktm competition enduros, the successful pds rear suspension progressive damping system has the shock absorber mounted directly to the top of the swingarm, which eliminates the added weight and complexity of a linkage.
The front suspension was a wp usd while the rear was equipped with a wp xplor pds shock absorber. The trax unit is a very compact system in the bottom of the shock, which significantly improves the traction of the rear wheel. Wp rear xplor pds shock spring for 1720 ktm excxcw6d. The xplor forks come from wp as a trailfriendly package for slowerspeed, dualsport terrain.
Minis, standard 4050mm, street and wp pds 50mm shocks. We had a big range of both progressive and linear springs made for the xplor with a larger range than wp. Due to the highly innovative supertrax technology, the rebound speed can be optimized via adjusters after a lift off of the rear wheel and the time without ground contact can be drastically reduced. Cant confirm this yet but even at 15 psi i do not want to pump that manual multiple times. The builtin wp closed cartridge technology with its pressurized compartments guarantees a consistent damping performance and prevents loss of damping on repeated. If this method works make sure to reset your fork air pressure. Attacking my own ktm wp pds shock page 2 adventure rider. Maybe you have knowledge that, people have look numerous times for their favorite readings like this ktm wp rear suspension service repair workshop manual, but end up in malicious downloads. According to wp, this patented, super precise valving system offers virtually unlimited damping performance superior to the conventional compromise between sufficient comfort and bottoming reserves. Unless you have been hiding under a rock you will know that the wp 4cs fork fitted on husky enduro bikes wasnt liked by all. General servicing procedures are the same as other piston reservoir shocks.
The xplor fork comes as a singleside function fork, meaning all of the damping is in one side. Ok, here is the first video in the series of rebuilding daisyin this video we completely rebuild an xplor pds shock. Rear suspension changes have kept pace with the fork updates. Xplor pro 7746 shock wp trax shock absorbers are the most innovative shock absorbers on the market. Regular you need next to the general equipment, the special tools of.
Wp pds xplor shock wp 85 sx shock wp 65 sx shock wp trax shock wp xact 5750 shock oem 2020 wp trax shock pds 2016 wp oem link shock 2019 motocross shop extracross wp original parts. Follow wp fork service manual and procedures to service the wp aer 48 fork. Xplor fork kit for wp suspension precision concepts racing. Wp pds shock parts wp link shock wp 506585 shock wp onroad shock. Shop now ktm and husqvarna wp xplor fork rebuild wp xplor forks. Download file pdf ktm wp fork manual 2007 wp shock absorber 690 supermoto 50sx 20052007 wp fork 690950990 service repair manual. Allows the user to easily push shock seal heads into the bodies. This is the damper for the most demanding track and street riders. By the time we were at 2012, the pds had stopped changing in its design. Settings wp xplor fork 250300 sefr 250300 ser 450 sefr compression a comfort 18 clicks back standard 15 clicks back sport 12 clicks back rebound b comfort 18 clicks back standard 15 clicks back sport 12 clicks back. Wp pds xplor shock wp 85 sx shock wp 65 sx shock wp trax shock wp xact 5750 shock oem 2020 wp trax shock.
For a detailed insight, check out the video feedback from our fascinating twoday suspension test, where we put wp s standard and xplor pro suspension packages backtoback using two 2020model husqvarna fe350s the xplor pro fork and shock we tested were fitted with 4. Wp pds shock parts wp link shock wp 506585 shock wp onroad shock wp trax shock. Wrong statement about the vacuum earlier, i just realized my gauge shows inhg at the negative scale, so 30 inhg equals 15 psi cant state that the seals on my shock are any better since i didnt load it with much more than 30 inhg or 15 psi. Repair manual wp fork 990 super duke, 950 supermoto art. This system has been successfully implemented by the factory racing department and many world championship titles prove how. Optional parts please check the optional parts you would like put on.
Piston xplor pds shock rebuild how to rebuild fork. Due to modern, lowfriction components, the shock absorber shows a significant increase in its damping performance and reduces the physical strain for riders. Details about ktm wp fork shock suspension 5018 43 5060 4681 3612 service repair manual binder. Wp link shock wp 506585 shock wp onroad shock wp trax shock wp rear cushion spare parts show wp rear cushion spare parts. New shock mounting geometry is matched to the new swingarm with a more centered location for nearly symmetrical loads to the swing arm. Wp rear xplor pds shock spring for 1720 ktm excxcw. Fits wp xplor forks 20172021ktms xplor range exc and xcwhusqvarna xplor range fete models ktech fork springs to suit the wp xplor fork with the same spring rate options as the genuine wp springs. Apr 02, 2019 the new wp xplor pro is an entirely new highend suspension for the new ktm 790 adventure r that offers improvements in bump absorption, damping, and adjustability for the toughest offroad terrain. The good ground contact makes you feel more confident, you can brake later and accelerate more quickly. We also provide parts, service, and financing near the areas of marina, monterey, salinas, and pacific grove. The cone valve technology, made from the highest quality. The wp xplor shock absorber is the key element on the proven pds rear suspension design progressive damping system, where the shock is directly linked to the swingarm without an additional linkage system. It contains useful information and tips that will help you repair and maintain your suspension. Monterey peninsula power sports is a motorsports dealership located in seaside, ca.
We soon found out even the clubman racers wanted more support in compression, more rebound control and a greater range of shock springs. Ktm suspension manuals ktm service repair manuals kristofsx. Service number description i want this product i dont want stage 3 this product retail price rider weight wo gear skill levelclass type of riding terrain additional information. For the settings, turn clockwise until it stops and then follow the indications below.
This system has been successfully implemented by the factory racing department and many world championship titles xplor pro fork applies wp s cone valve technology to enduro and dualsport models. They are designed so that the damping increases as the shock compresses. Mxma 4800 cone valve service workshop manual manuals books. Sep 20, 2020 the new wp xplor pro shock is available for the whole range of ktm exc, excf, and xcw enduro bikes produced from 2017 onwards. Wp xplor fully adjustable high and lowspeed compression, rebound damping and preload. But in our opinion, the design of the forks leaves massive room for improvement. The front suspension was a wp usd o 48 mm while the rear was equiped with a wp xplor pds shock absorber. This video provides an inside look and technical explanation of the new wp xplor fork that comes on 2017 ktm xcw, ktm six days, and husqvarna fe and te mode.
Consult your owners manual to select the correct spring for your weight. Read this mxma 4800 cone valve service workshop repair manual carefully and thoroughly before beginning work. Wp xplor 43 wp 85 sx gabel 17 wp cone valve fork wp 65 sx fork 2017 ktm 50 sx 2017 wp xact 7748 air fork wp xact 7548 spring fork wp xplor pro fork 2020 wp rear cushion service kit show wp rear cushion service kit. This keeps weight lower and reduces the chances of hooking on rocks. Dal soggio race also offers a new springs kit for showa 49 air 2015, kyb air 2014, kyb air psf 2015, showa 49 air sff 2016, showa air sff kawasaki, kayaba psf2 for conversion from air to traditional springs. You feel more grip traction of the rear wheel, you accelerate faster.
Pay attention to the following notes, when you are working with wp suspension products as described in this workshop manual. The xplor pro 8946 shock is unaffected by all the obstacles the terrain throws at it. Suspension settings are all customized to the riders personalized settings and you can even increase the suspension travel from the standard 9. Ktm 1290 super duke r repair manual 2014 ktm motor manuals resource.
There is no section of the track too hard for the wp xplor pro 6500 cartridge and with the input of the latest motorsport knowhow this cartridge will take you all the way to the top. Wp xplor 48 mm fork overview moto lab llc if anyone is interested in getting a ktm repair manual that includes all information pertaining to the rebuild and maintenance of the wp aer forks and shock use the following number to order. Ktm250 sx, mxc, 250 sx 1994, 250 exc, 250 sx, 250 mxc, 300 sx, 300 mxc, 300 exc, 380 sx, 380 mxc, 380 exc. Xplor pro 7746 shock xplor pro 7746 shock wp trax shock absorbers are the most innovative shock absorbers on the market. Tokyo offroad is a specialist manufacturer of high quality tools and products for offroad motorcycles. Delivery times may vary, especially during peak periods.
263 915 816 96 303 360 574 1620 784 694 226 144 1280 837 841 976 66 1489 1543 840 569 14 118 1090 1514 552 1499 1458 253 1483 208 889 38 1513 77 1081